Description
What is a Cone Crusher Hydraulic Component Set?
Un concasseur à cône Hydraulic Components assembly comprises the critical high-pressure hydraulic elements—including clamping cylinders, tramp release cylinders, accumulators, and hydraulic drive motors—positioned throughout the crusher’s mainframe. Their primary critical function is to regulate the closed-side setting (CSS), absorb heavy kinetic shocks during uncrushable tramp iron events, and securely clamp the upper and lower frames together. By maintaining stable hydraulic pressure and automatic overload relief, prime Hydraulic Components ensure continuous, safe, and high-tonnage aggregate reduction while preventing catastrophic structural frame damage.
Compatibilité des équipements & Référence croisée OEM
Notre remplacement après-vente Hydraulic Components are precision-engineered to be direct-fit upgrades for Metso crushers, réduisant considérablement votre coût total de possession (Coût total de possession) tout en garantissant zéro problème d'installation et une disponibilité maximale sur le terrain.
| Modèle | Numéro de pièce | Description |
|---|---|---|
| HP100 | 7088010082 | Tramp release cylinder |
| HP100 | NO2445269 | Accumulator |
| HP200 | 1094260037 | Clamping cylinder |
| HP200 | 7088010081 | Tramp release cylinder |
| HP200 | NO2445269 | Accumulator |
| HP300 | 1094280065 | Clamping cylinder assembly |
| HP300 | 1093030108 | Tramp release cylinder |
| HP300 | NO2445269 | Accumulator |
| HP400 | 1094280065 | Clamping cylinder |
| HP400 | 1093040030 | Tramp release cylinder |
| HP400 | NO2445271 | Accumulator |
| HP500 | 1094280065 | Clamping cylinder assembly |
| HP500 | 1093050058 | Tramp release cylinder |
| HP500 | NO2445272 | Accumulator |
| HP800 | 1093070001 | Clamping cylinder |
| HP800 | 1093085034 | Hydraulic drive motor |
| HP800 | 1093070045 | Cylinder assembly |
| HP800 | 1093085016 | Accumulator assembly |
Ingénierie de base & Avantages techniques
Because the hydraulic circuit operates under high continuous pressures and extreme thermal stress during choke-feeding, standard cylinders and valves are prone to internal leakage or seal blowout. Notre prime Hydraulic Components are proudly manufactured in China to deliver unmatched heavy-duty durability:
Superior Material Quality: Manufactured from heavy-duty forged steel and specialized alloys to withstand high-stress pressure cycles without structural fatigue.
Leak-Proof Engineering: Equipped with high-grade rubber seals to ensure absolute fluid integrity, stable operating pressure, and zero external oil seepage.
Usinage CNC de précision: Cylinders and valve bodies are machined to exact microscopic tolerances to guarantee smooth piston movement and prevent binding under uneven loads.
Contrôle de qualité strict: Every component undergoes rigorous pressure testing and hydraulic endurance checks prior to export to eliminate micro-faults and ensure field reliability.
Directives d'entretien: When to Replace Your Hydraulic Components
Operating a crusher with failing hydraulic cylinders or degraded accumulators will cause pressure drops, uncontrolled frame bouncing, and potential structural cracking. Nous vous recommandons d'inspecter le Hydraulic Components during every scheduled maintenance shift:
| Objectif de l'inspection | Panneaux d'avertissement (Remplacer immédiatement) | Solution basée sur les meilleures pratiques |
| Seal Integrity & Seepage | Visible oil leakage around cylinder glands, drooping clamping pressure, or frequent pump cycling. | Replace worn rubber seals or swap the compromised cylinder assembly to restore full circuit pressure. |
| Accumulator Gas Charge | The accumulator fails to absorb pressure spikes, resulting in harsh, violent shocks during tramp iron release. | Recharge or replace the accumulator unit to protect internal structural components from sudden shock loads. |
| Cylinder Bore Scoring | Deep internal scratching, fluid bypass, or sluggish movement under load during CSS adjustment. | Pull and rebuild or replace the damaged hydraulic cylinder to prevent complete system failure. |
Explore More Crusher Hydraulic & Control Components
Pour maintenir le débit volumétrique de concassage maximal (TPH) et un fonctionnement stable, assurez-vous que votre inventaire de maintenance est approvisionné avec des produits entièrement compatibles, pièces haut de gamme. Parcourez nos catégories de composants spécifiques:
Trouvez des produits usinés avec précision Hydraulic Drive Motors et Clamping Cylinders pour les reconstructions complètes de la série HP.
Découvrez nos pièces de rechange robustes pour Sandvik CH & Concasseurs série CS.
Afficher le remplacement haute performance Tramp Release Cylinders et Accumulator Assemblies pour concasseurs à cône Metso série HP.
