Descripción
What is a Hydroset Assembly?
A Conjunto de hidroconjunto is the primary hydraulic adjustment and protection mechanism located in the bottom hub of a high-tonnage cone crusher’s mainframe. Its critical function is to dynamically control the closed-side setting (CSS) by precisely lifting or lowering the main shaft column. As a premium high-pressure vessel, a robust Conjunto de hidroconjunto also provides essential tramp iron protection, automatically venting hydraulic fluid during uncrushable material surges to prevent catastrophic mechanical failure and ensure continuous rock reduction.
Compatibilidad del equipo & Referencia cruzada OEM
Nuestro reemplazo del mercado de accesorios Conjunto de hidroconjunto modules are precision-engineered to be direct-fit upgrades for Sandvik crushers, reduciendo significativamente su costo total de propiedad (costo total de propiedad) al mismo tiempo que se garantiza cero problemas de compatibilidad y el máximo tiempo de actividad en el campo.
| Modelo | Número de pieza | Descripción |
| CH430™/CS430™ | 442.9668-00 | Pistón |
| CH430™/CS430™ | 442.7892-01 | Buje del cilindro Hydroset |
| CH430™/CS430™ | 442.7897-00 | Embalaje de galón |
| CH430™/CS430™ | 442.7889-01 | Cilindro hidroconjunto |
| CH430™/CS430™ | 442.7896-01 | Placa de abrazadera de embalaje |
| CH430™/CS430™ | 442.9667-00 | Tapa del cilindro del hidroconjunto |
| CH440™/CS440™ | 442.9672-00 | Pistón |
| CH440™/CS440™ | 442.7166-01 | Buje del cilindro Hydroset |
| CH440™/CS440™ | 442.7112-00 | Embalaje de galón |
| CH440™/CS440™ | 442.7163-01 | Cilindro hidroconjunto |
| CH440™/CS440™ | 442.7167-01 | Placa de abrazadera de embalaje |
| CH440™/CS440™ | 442.9663-00 | Tapa del cilindro del hidroconjunto |
| CH660™/CS660™ | 442.8758-00 442.8738-01 | Pistón |
| CH660™/CS660™ | 442.8724-01 | Buje del cilindro Hydroset |
| CH660™/CS660™ | 442.8739-00 | Chevron packing |
| CH660™/CS660™ | 442.8722-01 | Cilindro hidroconjunto |
| CH660™/CS660™ | 442.8725-01 | Packing clamp plate |
| CH660™/CS660™ | 442.8726-01 | Tapa del cilindro del hidroconjunto |
| CH870™ | BG00897248 | Hydroset Cylinder Assy |
| CH870™ | 452.1048-901 | Pistón |
| CH870™ | 452.0969-001 | Buje del cilindro Hydroset |
| CH870™ | 452.0986-901 | Chevron packing |
| CH870™ | 452.0970-001 | Cilindro hidroconjunto |
| CH870™ | 452.0990-001 | Packing clamp plate |
| CH870™ | 452.0972-001 | Tapa del cilindro del hidroconjunto |
| CH880™ | 442.9743-00 | Pistón |
| CH880™ | 442.9256-01 | Buje del cilindro Hydroset |
| CH880™ | 442.9257-00 | Embalaje de galón |
| CH880™ | 442.9980-01 | Cilindro hidroconjunto |
| CH880™ | 442.9304-01 | Placa de abrazadera de embalaje |
| CH880™ | 442.9255-00 | Tapa del cilindro del hidroconjunto |
| CH890™/CH895™ | 452.6075-001 | Pistón |
| CH890™/CH895™ | 442.9256-01 | Buje del cilindro Hydroset |
| CH890™/CH895™ | 442.9257-00 | Embalaje de galón |
| CH890™/CH895™ | 452.5938-901 452.5973-001 | Cilindro hidroconjunto |
| CH890™/CH895™ | 442.9304-01 | Placa de abrazadera de embalaje |
| CH890™/CH895™ | 452.5942-001 | Tapa del cilindro del hidroconjunto |
Ingeniería central & Ventajas técnicas
Because the hydraulic system handles massive compressive forces and rapid pressure spikes during uncrushable surges, standard cylinders can warp or leak. Nuestra prima Conjunto de hidroconjunto units are manufactured in China to deliver superior high-pressure resilience:
High-Strength Steel Cylinders: Forged from premium steel alloys to prevent structural housing flex and maintain steady hydraulic holding pressure under extreme kinetic shock loads.
Precision-Machined Internals: The piston and cylinder bushing are CNC-machined to exact tolerances, ensuring smooth vertical movement, reducing structural sliding friction, and extending component life.
Advanced Chevron Packing: Equipped with high-durability, multi-lip seal sets specifically designed to prevent high-pressure hydraulic oil leaks during severe operational pressure spikes.
Módulo completo sin cita previa: Every complete assembly includes the cylinder, piston, bushing, packing clamp plate, and cylinder cover, fully factory-tested for immediate on-site installation.
Pautas de mantenimiento: When to Replace Your Hydroset Assembly
Ignoring hydraulic pressure drops will compromise your CSS and leave the crusher vulnerable to severe tramp iron damage. We recommend monitoring the Conjunto de hidroconjunto closely during daily operations:
| Enfoque de inspección | Señales de advertencia (Reemplazar inmediatamente) | Solución de mejores prácticas |
| Fluid Leakage | Hydraulic oil puddles forming under the lower mainframe housing. | The internal Chevron Packing seals have failed. Rebuild or replace the Conjunto de hidroconjunto to restore pressure holding capabilities. |
| Erratic Shaft Movement | Unusually slow piston response or the inability to hold a stable closed-side setting (CSS) during crushing. | Inspect the internal cylinder and piston for severe scoring. Swap the module to restore precise CSS control and product sizing. |
| Overheating Fluid | Rapid hydraulic oil temperature spikes caused by internal fluid bypassing. | Replace the cylinder and bushing to eliminate internal friction and prevent irreversible hydraulic fluid degradation. |
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