Descripción
What is a Cone Crusher Countershaft Assembly?
Una trituradora de cono Conjunto de contraeje is the complete horizontal power transmission module that bridges the drive motor and the main crushing eccentric. Its primary critical function is to house the pinion shaft, countershaft box, bearings, and drive pinion gear, converting high-speed rotational motor energy into the heavy torque required for aggregate reduction. A premium Conjunto de contraeje ensures smooth, reliable power delivery, absorbs intense torsional shock loads, and prevents drive train slippage during high-tonnage mining operations.
Compatibilidad del equipo & Referencia cruzada OEM
Nuestro reemplazo del mercado de accesorios Conjunto de contraeje Los componentes y subpartes individuales están diseñados con precisión para ser actualizaciones de ajuste directo para las trituradoras Metso., reduciendo significativamente su costo total de propiedad (costo total de propiedad) while ensuring zero installation issues and maximum field uptime.
Specification of Countershaft Assembly For Metso HP Series Cone Crusher
Nombre del producto: Conjunto de contraeje
Categorías: repuestos para trituradora de cono > Para trituradora de cono Metso serie HP > Conjunto de contraeje
Aplicación para Metso HP100 / HP200 / HP300 / HP400 / HP500 / HP800 / HP4 / trituradora de cono hp6
Número de pieza: 7022102000, 7033100017, 7013355750, 7015604504, 7063002401, 7022102250, 7033100016, 1068634853, 1022061401, 1036829635, 7090018004, 7090018003, 1022063300, 7053200006, 7023408201, 7022102501, 7022102500, 7033100015, 7035912253, 1063084500, 1036833868, 106863366, N90018011, 1068634887, 1036831195, N22102700, 1022062210, 1045376018, 1027471712, 1062807443, 1093050095, 1068634890, 1045376019, 1036831527, 1062807442, 1027471761, 1038067481, 1038067482, 1093080219, 1045376433, 1022066795, 1036831540, 1038069629, 1062807444, 1068636577, 1038069628
Producto incluido: Caja del contraeje, Protector de caja del contraeje, Cubierta del deflector de aceite, Lanzador de aceite, Buje del contraeje, Eje secundario, Piñón
Part Number List
| Modelo | Número de pieza | Descripción |
|---|---|---|
| HP100 | 7022102000 | Countershaft guard |
| HP100 | 7033100017 | Oil flinger |
| HP100 | 7013355750 | Eje secundario |
| HP100 | 7015604504 | Countershaft bushing |
| HP100 | 7063002401 | Piñón |
| HP200 | 7022102250 | Countershaft guard |
| HP200 | 7033100016 | Oil flinger |
| HP200 | 1068634853 | Eje secundario |
| HP200 | 1022061401 | Countershaft bushing |
| HP200 | 1036829635 | Piñón |
| HP300 | 7090018004 | Countershaft assembly |
| HP300 | 7090018003 | Countershaft pinion assembly |
| HP300 | 1022063300 | Countershaft bushing |
| HP300 | 7053200006 | O ring |
| HP300 | 7023408201 | Countershaft box |
| HP300 | 7022102501 | Countershaft guard |
| HP300 | 7022102500 | Countershaft guard |
| HP300 | 7033100015 | Oil flinger |
| HP300 | 7035912253 | Housing |
| HP300 | 1063084500 | Piston seal |
| HP300 | 1036833868 | Piñón |
| HP300 | 106863366 | Eje secundario |
| HP400 | N90018011 | Countershaft assembly |
| HP400 | 1068634887 | Eje secundario |
| HP400 | 1036831195 | Piñón |
| HP400 | N22102700 | Countershaft guard |
| HP400 | 1022062210 | Countershaft bushing |
| HP400 | 1045376018 | Countershaft box |
| HP400 | 1027471712 | Cover |
| HP400 | 1062807443 | Oil flinger |
| HP500 | 1093050095 | Countershaft assembly |
| HP500 | 1068634890 | Eje secundario |
| HP500 | 1045376019 | Countershaft box |
| HP500 | 1036831527 | Piñón |
| HP500 | 1062807442 | Oil flinger |
| HP500 | 1027471761 | Cover |
| HP500 | 1038067481 | Countershaft box guard |
| HP500 | 1038067482 | Countershaft box guard |
| HP800 | 1093080219 | Countershaft box assembly |
| HP800 | 1045376433 | Countershaft box |
| HP800 | 1022066795 | Countershaft box bushing |
| HP800 | 1036831540 | Piñón |
| HP800 | 1038069629 | Inner countershaft box guard |
| HP800 | 1062807444 | Oil flinger |
| HP800 | 1068636577 | Eje secundario |
| HP800 | 1038069628 | Outer Countershaft box guard |
Ingeniería central & Ventajas técnicas
Because the horizontal drive train handles continuous rotational friction and extreme kinetic impact from tramp iron events, standard assemblies are prone to bearing failure or shaft snapping. Nuestra prima Conjunto de contraeje Los reemplazos se fabrican con orgullo en China para ofrecer una durabilidad inigualable para trabajos pesados.:
Módulo completo sin cita previa: Every assembly integrates the countershaft housing, high-strength pinion shaft, precision pinion gear, oil flingers, and heavy-duty roller bearings, Emparejados en fábrica y probados para instalación inmediata en el sitio..
Acero de aleación forjado de alta resistencia: Forged from premium alloy steel (such as 42CrMo) to deliver exceptional tensile strength and torsional rigidity, preventing the shaft from twisting or snapping under heavy loads.
Mecanizado CNC de precisión: Diarios de rodamientos, gear mounting zones, and housing bores are machined to exact microscopic tolerances, ensuring a flawless, zero-vibration fit.
Advanced Lubrication Shielding: Equipped with integrated oil flingers and high-grade seals to ensure continuous bearing lubrication while preventing external dust contamination.
Pautas de mantenimiento: When to Replace Your Countershaft Assembly
Operar una trituradora con un desgastado, bent, or misaligned countershaft module will rapidly destroy your bearings and lead to catastrophic gear tooth shearing. Recomendamos inspeccionar minuciosamente el Conjunto de contraeje during every major drive train overhaul:
| Enfoque de inspección | Señales de advertencia (Reemplazar inmediatamente) | Solución de mejores prácticas |
| Bearing & Journal Wear | Deep scoring, fretting, or a measurable reduction in diameter on the shaft areas where bearings seat. | Replace the worn Eje del piñón or the complete assembly module to restore proper bearing clearances and prevent wobbling. |
| Gear Tooth Damage | Severe pitting, spalling, or thinned teeth observed on the pinion gear profile. | Inspect both the gear and eccentric drive gear. If tooth profiles are severely degraded, replace the components together. |
| Shaft Runout & Bending | Dial indicator measurements show the shaft is bent or warped beyond acceptable OEM maximum tolerances. | Replace immediately. A bent shaft will generate immense structural vibration, rapidly destroying the housing and internal seals. |
Explore More Crusher Drive Train Components
Para mantener el rendimiento volumétrico máximo de trituración (TPH) y funcionamiento estable, asegúrese de que su inventario de mantenimiento cuente con productos totalmente compatibles, piezas premium. Explore nuestras categorías de componentes específicos:
Encuentre mecanizados de precisión Pinion Shafts y Eccentric Assemblies for complete Metso HP series rebuilds.
Explore nuestros robustos repuestos de posventa para Sandvik CH & Trituradoras serie CS.
Ver reemplazo de alto rendimiento Rodamientos de rodillos esféricos y Oil Flingers para trituradoras de cono Metso serie HP.
