This project case details a 350 Planta de Trituración de Mineral de Cobre-Oro TPH en Perú engineered by Sunwe Crusher to withstand high-altitude mining environments. It demonstrates how our custom heavy-duty jaw crusher and hydraulic cone crusher successfully process abrasive porphyry ore, delivering a uniform feed size that maximizes mineral liberation and boosts downstream grinding efficiency.Equipo básico: SUNWE PE900x1200 Heavy-Duty Jaw Crusher, SUNWE SC315S Hydraulic Cone CrusherUbicación del cliente: Andes Mountains, PerúMateria prima: Hard and Abrasive Copper-Gold Porphyry OreCapacidad de la planta: 350 TPH (toneladas por hora)Output Sizes: 0-12milímetros, 12-25milímetros, 25-40milímetros
Equipo clave
El desafío: Lo que el cliente necesitaba
A major mining enterprise in Peru operated a high-altitude copper-gold site. The dense porphyry ore featured extreme hardness and high abrasiveness. Standard crushing machines failed frequently under these severe thin-air conditions.Frequent mechanical breakdowns delayed downstream grinding mill production. The client suffered heavy profit losses from unexpected maintenance downtime. They required a heavy-duty, reliable crushing line. The new plant had to maintain a stable 350 TPH output at high altitudes.La solución: Sunwe Custom Crushing Line
Sunwe engineers analyzed the ore density and high-altitude climate. We designed a custom multi-stage heavy-duty crushing plant.Paso 1: Trituración Primaria
The heavy-duty PE900x1200 Jaw Crusher processes raw copper-gold ore easily.It features an extra-deep crushing cavity for maximum capacity.We installed a custom heating system for the lubrication oil in freezing weather.Paso 2: Secondary Crushing
The SC315S Hydraulic Cone Crusher handles the hard material efficiently.We equipped the crusher with premium manganese wear parts to resist abrasive ore.Special high-altitude electrical components ensure stable power delivery.Paso 3: Cribado & Sizing
Heavy-duty vibrating screens separate the crushed minerals into precise sizes.The system delivers uniform feed size directly to the downstream grinding mills.Comparación de rendimiento
The table below displays the plant performance before and after installing Sunwe equipment.| Indicador clave de rendimiento (KPI) | Old Plant System | Sunwe Crushing System | Mejora neta |
| Salida por hora (TPH) | 240 t/h | 350 t/h | +45.8% Higher Production |
| Manganese Liner Lifespan | 2 Months | 5 Months | 150% Longer Lifetime |
| Monthly Maintenance Downtime | 48 Hours | 12 Hours | 75% Less Downtime |
| Mineral Liberation Rate | 78% | 92% | +14% Grinding Efficiency |
Los resultados y el valor para el cliente
The Sunwe crushing plant has operated successfully for 14 months in Peru.It continuously delivers a stable 350 TPH yield.The uniform output size significantly reduces the workload of downstream grinding mills.This optimization increases the overall mineral extraction efficiency.The rugged Sunwe configuration effectively protects the client from high-altitude operational risks.“Sunwe customized solution saved our copper-gold mining project.The heavy-duty jaw crusher breaks our hardest rocks effortlessly at 4,000 meters altitude.Our production cost per ton dropped significantly this year.”- Señor. Carlos Mendoza, Project Operations Director
Why Global Quarry Owners Choose SUNWE
- Suministro directo de fábrica: Fabricamos todas las trituradoras de alta resistencia internamente para garantizar la calidad..
- High-Altitude Engineering: Our team builds special configurations for extreme mining environments.
- Entrega rápida de repuestos: Disponemos de piezas de desgaste de primera calidad para minimizar su tiempo de inactividad.
